Prism Controls Inc. previously serving agriculture for 45 years as PMSI, will unveil innovative software for their egg flow control system in addition to other products on their Booth 1231 during PEAK 2025.  Prism Controls development engineers and sales representatives will be available to discuss the Gen 4 REF Egg Flow software along with updated and existing products including the ECO Controller, and the ThERM™ Fire Detection and Response installation.

GEN 4 REF EGG FLOW SOFTWARE

This next-generation package responds to the needs of high-density cage-free aviary systems.  In contrast to traditional cage housing, hen populations in aviaries are widely scattered, frequently with selection of nests in specific tiers and areas of a house.  The AI-powered Gen 4 Egg Flow allows dynamic and zone-based operation of egg collection to optimize saleable eggs.  The approach by Prism divides houses into small zones including rows and tiers allowing for specific adjustments to egg flow based on real-time monitoring.  The software allows collection systems to respond to variable loading on the conveyor belt, the rate of egg production in different areas of the house and nest preferences according to the age and training of the flock.

Gen 4 REF Egg Flow software by Prism Controls provides real-time visualization of data with monitoring of egg flow.  The AI capability automatically adjusts belt speed to ensure a smooth transition from nests to the grader input.  Variable conveyor belt speed obviates frequent starts and stops minimizing shell damage during collection.  Prism Gen 4 REF Egg Flow software generates data that can be applied to detect deviations from normal operation. Reports are generated to facilitate responses by management.

ECO BARN CONTROLLER

This unit is designed specifically for barn-housed flocks. The computer-based system offers precise environmental control within the house contributing to optimal temperature, humidity and air quality.  The ECO Controller monitors feed and water consumption, egg production and will record bird weight and mortality.  Environmental and production variables are displayed on a large touchscreen for ease of management.

The ECO Controller logs operational activities and activates alarms to identify problems that require correction. The unit offers remote monitoring from either a central or remote location. This is of special interest to managers of contract barns on multipurpose farms where constant observation of flocks is not possible The ECO Controller can also be configured to monitor multiple houses on the same or different farms. 

ThERM™ FIRE DETECTION AND RESPONSE SYSTEM

Prism Controls developed the ThERM™ Detection and Response System in response to the increased incidence of fires reported in recently constructed multi-tier layer houses. ThERM™ detects smoke particles by constantly monitoring up to 50 locations within a house or compartment. Smoke is generated at an early stage of an incident attributed to faulty electrical components that may include fans, panels and defective wiring.  ThERM™ can distinguish between a fire at an early stage in contrast to the presence of dust and dander suspended in the atmosphere of a house.  In a typical event, an overheated fan generates smoke which is detected in the initial alert stage. Detection of smoke particles results in activation of alarms and messages to farm personnel to respond to smoke and temperature outside predetermined tolerance levels.  Alarms can also be directed to first responders if available. Mitigation of damage is achieved by the ThERM™ overriding ventilation systems, shutting down gas-fired heaters and fans and closing inlets thereby depriving an incipient fire of oxygen.

ThERM Control panel activates detection, alarm, shutoff response and notification

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Prism Controls will be at Booth #1231 during PEAK.

Prism Controls offers design, installation, maintenance and service