TekniPlex Consumer Products has developed a proprietary two-stage dried-in-mold process that compresses fibers during fabrication creating a stronger and denser carton that inhibits condensation on the shell surface.  The new manufacturing process results in a smooth finish that assists in de-nesting of cartons during packing even with high throughput. Cartons have improved shelf-appeal with either direct printing or labels. The dried-in-mold process offers strength equivalent to foam that is required for 18 and 24-count cartons. Deflection of cartons does not occur even under conditions of high humidity, minimizing shell damage during transport and handling by consumers, minimizing wastage

Fiber egg cartons are inherently more sustainable than plastic alternatives but the new process produces cartons that contribute to customer sustainability goals without sacrificing protection of eggs or detracting from shelf-appeal.

TekniPlex will commence production of the new packs at their Van Wert, OH. plant to satisfy anticipated demand by the indust